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Operations Strategy for Asian Paints

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OPERATIONS STRATEGY

FOR ASIAN PAINTS

Anantu Satish

Divya Manmadhan

G Vishodhan

Nandakumar A S

P Goda Devi

Sanjhay R

Saranya Krishnan

Shajeem Hassan

Udhayakumar


OPERATIONS STRATEGY

Operations department in paint industry deals with planning production and control, inventory management, quality control, logistics, R&D and maintenance.

Operations department structure


[pic 1]

Number of Plants

1

Plant capacity

30,000 KL/annum

Capacity utilization (60% of plant capacity)

18,000 KL/annum

30,000KL/ annum is the actual plant capacity. As it’s already an existing company the maximum utilization of the plant is 60% of the actual capacity.

Working time of plant workers

2 Shifts of 8 hours

First shift

7am - 3pm

Second shift

3pm - 11pm


Colour variants offered

[pic 2][pic 3][pic 4][pic 5][pic 6][pic 7][pic 8][pic 9][pic 10][pic 11][pic 12]

Quality Test Conducted

Mainly four types of quality tests are done, which are as follows

  1. Viscosity – It is used to measure the thickness of the paint. Viscometer is the instrument used for measuring
  2. Specific gravity- Used to measure the density of the paint. Instrument used is pyknometers
  3. Destructive testing- Used during the development stage of the product and depends upon the customer requirements
  4. Environmental compliance testing- Used to test the safety of the environment hence it would not causes any harm to the environment.


OPENING STOCK

Raw material inventory

Raw Materials

Quantity

Tio2

1000kg

Zinc oxide

1000kg

Alkyd resins

500kg

Epoxy resins

500kg

Talc

100kg

Lime

100kg

Clay

100kg

Petrolemun distallate

250Ltr

Esters

250Ltr

Glycolethers

250Ltr

Turpentine

100Ltr

Vinly and acrylic emulsion

250Ltr

Polyurethanes

250Ltr

Red

Yellow

Blue

White

Black

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

Finished goods inventory

Products

Quantity(KL)

All weather guard

300

Water proof paint

300

Ultima premium

300

Luxury wall finish

300


Bill of materials

Purchase Number

Materials

Price per Unit

Unit

Quantity

Total

Raw Materials

1000

Prime Pigments

Titanium Dioxide

205

kg

7000

1435000

Zinc Oxide

250

kg

5000

1250000

1001

Resins

1762500

Alkyd Resin

250

kg

2000

500000

Epoxy Resin

250

kg

2000

500000

1002

Filters

Talc

250

kg

500

125000

Lime

250

kg

500

125000

Clay

250

kg

500

125000

1003

Solvents

375000

Petroleum Distillate

50

ltr

1000

50000

Esters

50

ltr

1000

50000

Glycol ethers

50

ltr

1000

50000

Turpentine

50

ltr

500

25000

Vinyl and Acrylic emulsion

50

ltr

1000

50000

Polyurethanes

50

ltr

1000

50000

275000

Containers

Plastic Containers

1004

1ltr Plastic Container

100

nos.

10000

1000000

2ltr Plastic Container

150

nos.

10000

1500000

5ltr Plastic Container

500

nos.

15000

7500000

10ltr Plastic Container

1000

nos.

20000

20000000

20ltr Plastic Container

1500

nos.

20000

30000000

Total

65825000

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