Operations Strategy for Asian Paints
OPERATIONS STRATEGY
FOR ASIAN PAINTS
Anantu Satish
Divya Manmadhan
G Vishodhan
Nandakumar A S
P Goda Devi
Sanjhay R
Saranya Krishnan
Shajeem Hassan
Udhayakumar
OPERATIONS STRATEGY
Operations department in paint industry deals with planning production and control, inventory management, quality control, logistics, R&D and maintenance.
Operations department structure
[pic 1]
Number of Plants | 1 |
Plant capacity | 30,000 KL/annum |
Capacity utilization (60% of plant capacity) | 18,000 KL/annum |
30,000KL/ annum is the actual plant capacity. As it’s already an existing company the maximum utilization of the plant is 60% of the actual capacity.
Working time of plant workers
2 Shifts of 8 hours | |
First shift | 7am - 3pm |
Second shift | 3pm - 11pm |
Colour variants offered
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Quality Test Conducted
Mainly four types of quality tests are done, which are as follows
- Viscosity – It is used to measure the thickness of the paint. Viscometer is the instrument used for measuring
- Specific gravity- Used to measure the density of the paint. Instrument used is pyknometers
- Destructive testing- Used during the development stage of the product and depends upon the customer requirements
- Environmental compliance testing- Used to test the safety of the environment hence it would not causes any harm to the environment.
OPENING STOCK
Raw material inventory
Raw Materials | Quantity | |||
Tio2 | 1000kg | |||
Zinc oxide | 1000kg | |||
Alkyd resins | 500kg | |||
Epoxy resins | 500kg | |||
Talc | 100kg | |||
Lime | 100kg | |||
Clay | 100kg | |||
Petrolemun distallate | 250Ltr | |||
Esters | 250Ltr | |||
Glycolethers | 250Ltr | |||
Turpentine | 100Ltr | |||
Vinly and acrylic emulsion | 250Ltr | |||
Polyurethanes | 250Ltr | |||
Red | Yellow | Blue | White | Black |
60 | 60 | 60 | 60 | 60 |
60 | 60 | 60 | 60 | 60 |
60 | 60 | 60 | 60 | 60 |
60 | 60 | 60 | 60 | 60 |
Finished goods inventory
Products | Quantity(KL) |
All weather guard | 300 |
Water proof paint | 300 |
Ultima premium | 300 |
Luxury wall finish | 300 |
Bill of materials
Purchase Number | Materials | Price per Unit | Unit | Quantity | Total |
Raw Materials | |||||
1000 | Prime Pigments | ||||
Titanium Dioxide | 205 | kg | 7000 | 1435000 | |
Zinc Oxide | 250 | kg | 5000 | 1250000 | |
1001 | Resins | 1762500 | |||
Alkyd Resin | 250 | kg | 2000 | 500000 | |
Epoxy Resin | 250 | kg | 2000 | 500000 | |
1002 | Filters | ||||
Talc | 250 | kg | 500 | 125000 | |
Lime | 250 | kg | 500 | 125000 | |
Clay | 250 | kg | 500 | 125000 | |
1003 | Solvents | 375000 | |||
Petroleum Distillate | 50 | ltr | 1000 | 50000 | |
Esters | 50 | ltr | 1000 | 50000 | |
Glycol ethers | 50 | ltr | 1000 | 50000 | |
Turpentine | 50 | ltr | 500 | 25000 | |
Vinyl and Acrylic emulsion | 50 | ltr | 1000 | 50000 | |
Polyurethanes | 50 | ltr | 1000 | 50000 | |
275000 | |||||
Containers | |||||
Plastic Containers | |||||
1004 | 1ltr Plastic Container | 100 | nos. | 10000 | 1000000 |
2ltr Plastic Container | 150 | nos. | 10000 | 1500000 | |
5ltr Plastic Container | 500 | nos. | 15000 | 7500000 | |
10ltr Plastic Container | 1000 | nos. | 20000 | 20000000 | |
20ltr Plastic Container | 1500 | nos. | 20000 | 30000000 | |
Total | 65825000 |